Flocking, which refers to the process of applying small fibers onto a surface, is a popular method for creating tactile and visually appealing designs on fabrics, paper, and even plastic. To produce flocking, a specialized machine called a flocking machine is required. Here, we will explore the process of using a flocking machine to create flocking prints, as well as the materials and substances needed for the job.
Flocking need several steps to work together.
First step: You need make one120 mesh plate by your artwork.
Second step: You must mix ink base with catalyst by correct ratio.
Third step: You need use one squeegee to make flocking screen printing on flatbed.Every flocking screen printing ink should be baked for surface dry at low temperature.
Step four:After flocking screen printing,please use flocking machine to scatter fiber on wet flocking screen printing ink.Then you need bake the screen printing ink to be cured thoroughly.
Last step:Please use vacuum machine to clean the remainder of fiber on fabric.If the flocking screen printing fabric is not higher stick force when you scratch the flocking with finger,you need bake it with conveyer oven in five minutes at 80℃.
The materials needed for flocking include a substrate (the surface onto which the flocking will be applied), flocking fibers, flocking adhesive, and a flocking machine. Substrates can be made from a variety of materials such as paper, cardboard, fabric, or plastic. The flocking fibers can be made from natural or synthetic materials, and can come in a range of colors and textures. The adhesive used for flocking, commonly referred to as flocking glue or flocking paste, is a polyurethane-based substance that is applied onto the substrate using a special screen printing mesh. The flocking machine, which is equipped with electrostatic charges that attract the fibers to the adhesive on the substrate, is then used to apply the fibers to the substrate.
Nowdays,engineer develops one best silicone ink for flocking.It's much higher stick force on fabric than water based ink.If the fabric uses silicone product for flocking,it is able to pass NIKE WASH TEST.
In terms of the materials, flocking adhesive and flocking fibers are the most critical components in the flocking process. The flocking adhesive, which is typically composed of polyurethane, is responsible for securely bonding the flocking fiber to the substrate. This guarantees that the design will not easily rub or flake off. However, flocking adhesive can be relatively expensive and toxic. Flocking fibers' primary role is aesthetics; they come in different lengths, shapes, and colors that create a range of tactile and visual effects. Despite their value in flocking printing, the fibers are typically not durable or machine washable, and their colors are likely to fade over time.
Flocking technology has greatly improved with the recent introduction of flocking silicone. While flocking adhesive brings good flocking effect to materials, silicone allows for a longer lifespan for the flocking print. The advantages of using flocking silicone are quite extensive. For starters, flocking silicone offers excellent resistance to wear and tear and has the ability to repel moisture and other contaminants that often lead to damage or discoloration in flocking prints. Flocking silicone is also more flexible than flocking adhesive, making it more suitable for flexible or elastic materials. Additionally, flocking silicone is less hazardous than many of the other substances used in flocking and is therefore safer for the environment and human health.
In conclusion, flocking is an effective method of creating attractive designs on a wide range of surfaces, and it is a cost-effective way of producing high-quality prints. To achieve the best results, it is essential to use high-quality flocking materials. Though flocking adhesive has long been the primary substance used, flocking silicone offers an excellent alternative that is fast becoming the go-to option for flocking experts worldwide. With the right materials and equipment, flocking prints are an easy and exciting way to add a touch of elegance to any fabric, paper, or plastic project.
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